Machines are an integral part of any industry. They can make or break the operations of your factory or your business. From mining jobs to manufacturing items, each and every task requires heavy-duty machinery.

Even a slight downtime can disrupt your operations. It affects the product manufacturing process and adds additional monetary costs. Hence, most companies work on preventing machine downtime before it can cause monetary loss to the company in terms of business.

It has been seen time and again that unplanned downtime comes with enormous financial costs and may even cause your business to lose its competitive edge.

It is no secret that heavy machines are the backbone of the manufacturing and mining business. Proper and timely care and maintenance not only helps in saving your money but also protects the workers and other individuals on the site from any accidents or mishaps.

In addition to causing monetary loss, machine mishaps can also compromise the safety of your workers. Hence, in this case, preventive measures should be taken. This will not only help in improving the performance of the machine but will also ensure worker safety and fuel consumption.

In this article, we have listed a few ways using which you can ensure that your heavy-duty machines are performing well and will not break down soon.

Lubrication

Lubrication plays an extremely important part in ensuring the smooth operation of any heavy-duty machinery. They increase the efficiency of the machine, reduce overheating and keep the machines in a good working condition.

All heavy machines depend on lubricants to work effectively. The substance works by reducing the friction around the moving parts of the machine, which results in less wear and tear.

Lubricants also prevent material build-up and keep the parts of the machine clean. However, lubrication is not a one-time job. It is a cycle that has to be followed to ensure smooth operation.

When performing and scheduling machine maintenance, regular lubrication is the first thing that you should consider. Many industries don’t pay a lot of heed to regular lubrication replacement and filtration. This is one of the main causes of premature machine breakdown.

During the maintenance checks, the following factors should be kept in mind:

Use the lubrication system that is prescribed and designed for the machine you are using.
Check lubrication level regularly. It should neither be more nor less than the required amount.
Using less lubricant than required will adversely affect the lifespan of your machinery, and different parts of the machine will start giving up.

For proper lubrication and maintenance, it is important that you hire a professional technician who knows the ins and outs of lubrication. Make sure you are using the right lubricant.

Regular Cleaning Sessions

Maintaining the machine’s cleanliness is as important as maintaining the levels of lubricant in the machine. Thorough cleaning not only improves the functionality but also increases the lifespan of the machine.

One of the main reasons for machine breakdown is a build-up of small particles, dust, and moisture in different parts of the machine. As a result, parts of the machinery start getting corroded.

In addition to this, dirt, debris, and soot can clog filters, seals, cooling fans, and vents, decreasing the overall performance of your machine. The best way to ensure proper cleaning of each part of the machine is using a water hose that will forcefully remove the dust and debris from your machine. For parts like chains and pins, you will have to use a pressure washer.

Moreover, to further prevent that different parts of the machine remain clean, employ a good and well-formulated lubrication filtration system.

Train Your Employees

Untrained and ignorant employees can greatly affect the way industrial machines function. Most of the wear and tear is caused by incompetent employees who do not know how to operate a machine.

An incompetent employee can greatly affect your business by wrongly meddling with the machines. This can have a direct impact on your machines as well as the business.

Hence, it is imperative that you conduct regular training sessions for your employees to ensure that they know how to deal with different machine parts. Make sure they know how to operate the machinery as well as the safety precautions they must take.

Most businesses and industries skip this step; however, it is considered as one of the most crucial steps to ensure that your machine has a long lifetime. If a machine is dealt with properly, the wear and tear and damage can be greatly reduced, which impacts its lifespan.

Professional Help

Where your in-house technician can help you with small maintenance tasks, it is better to hire a qualified company that provides machine maintenance and lubrication services. This will ensure that the machine is being maintained according to the requirement.

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In this article, we have listed a few ways using which you can ensure that your heavy-duty machines are performing well and will not break down soon.