Questions about ERP Software for Process Manufacturers

Our group frequently gives experience associated to ERP methods for course of producers. Process producers work with elements as an alternative of components and the manufacturing course of is extra centered on recipes and formulation than conventional payments of supplies.

Production is usually steady or executed in batches. Many processors function in a hybrid setting the place the method produced good is then packaged or shaped right into a discrete unit extra frequent in discrete operations.

Competition within the course of sector, whether or not in meals manufacturing, chemical processing, or different areas, has change into robust and course of producers have to be rigorous and stringent all through their manufacturing and supplying processes.

Companies on this class usually fall in these sectors:

• Chemical
• Coatings/Paint
• Food Beverage
• Metal Processing
• Oil/Gas Processing
• Pharmaceutical
• Plastics
• Other Process

When contemplating process manufacturing ERP System, enterprise technology helps these corporations meet lots of the enterprise challenges they face, together with:

Facilitating Traceability – which includes offering proof and documentation that each course of is following rules, reporting necessities.

Meeting Environmental, Safety Mandates – For meals processors, chemical processors and others, this includes satisfying meals security and environmental rules

Managing Equipment Maintenance – that is the problem to maintain all tools functioning effectively all through the method. Replacement, upkeep, and managing tools at optimized prices are included in these efforts.

Requirements of a Process Manufacturing Solution

To assist meet these enterprise necessities, the method manufacturing sector has particular ERP wants and requirement, together with options associated to:

• Formulation
• Compliance documentation
• Quality management
• Inventory administration

ERP Software for Process Manufacturers – A Look at Chemical Manufacturing

When contemplating ERP methods for course of producers, let’s look deeper on the points dealing with chemical manufacturing.

Chemical processors right now face large strain in defending margin within the midst of financial uncertainty.

The chemical business produces important parts of virtually each shopper and industrial product. Many chemical business merchandises are intermediates, and chemical firm prospects are sometimes different chemical corporations. Several corporations on this business are additionally on the forefront of rising biotechnology industries.

It’s a posh manufacturing course of throughout the sector.

Chemical merchandise outcome from chemical processes, that are a posh mixture of response, distillation, absorption, filtration, extraction, drying, and screening operations. For cost-cutting functions, most chemical processes have to be environment friendly, and so the design of many manufacturing operations is concentrated on controlling and decreasing losses of valuable supplies.

Much like the final necessities outlined above, points particular to chemical processors embrace:

• Formula Management
• Batch Processing
• Product Attributes (e.g. PH, or Hardness)
• Estimating and Sampling
• Lot Traceability and Shelf Life
• Units of Measure (Volume and Weight)
• By Product/Co-Products
• Quality Control & Hazardous Materials
• Commodities Speculation (e.g. LME)
• Equipment Maintenance

Ask These Questions about ERP Software for Process Manufacturers

We’ve touched on high-level issues on the subject of ERP methods for course of producers.  But there are various others, particularly as associated to streamlining processes and enhancing total enterprise efficiency. As an impartial ERP consulting agency, it’s a subject that comes up usually as challenge groups look to Apagen to grasp one of the simplest ways to work by means of enterprise system choice to enhance key processes associated to processors.

When we seek the advice of with processors, we regularly encourage the ERP challenge group to ask a set of key questions, which embrace:

1. How effectively do present options observe particular person tons from procurement by means of manufacturing and finally into the completed items provide chain?
2. How shortly can the corporate reply to inquiries starting from nation of origin to specification compliance?
3. How effectively does the present software program assist manufacturing operators meet high quality requirements by utilizing receipts and course of directions?
4. With prospects searching for shorter lead occasions, how good is visibility into manufacturing capability and planning?
5. How effectively does the prevailing software program assist steadiness stock ranges with demand to scale back danger of stock obsolescence?
6. Is the present software program assembly present greatest practices and serving to you be as productive as doable?